Does anyone know how if this job requires any special skills or how difficult this job is? 0000092737 00000 n That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. If you get a minute, could you $.02 on my last post. 5. Thanks so much for the info captferd! You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. I found this oil at Canadian Tire for about $10 per quart. 0000107259 00000 n Hello. 0000001436 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. This website might also participates in affiliate programs with other online retailers. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. Step 1 Turn the lawn mower off. 6 57 Step 2: Remove the plug wire. Remove the spark plug wire from the spark plug. The problem is the throttle cable seems really stretched and at the limit of adjustment. I want granite, too old. honda gx200 engine. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Not the Autochoke versions? Loosen and remove it. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Remove the four 6 x 12 mm flange bolts. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Reassembled, and same problem. 0000002323 00000 n I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. Runs great now! super high idle/surge but when it's under load it preform normally. 0000106450 00000 n Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. Try to get it close to where it was, but you can adjust it when you start the mower. Honda Choke Control Assembly 16600Z8D840. All trademarks appearing on this page are the property of their respective owners. 0000007424 00000 n With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Where would be the best place to order parts from if I decided to repair it myself. Finally, the carburetor will have to be reassembled. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Place the engine upright with the cylinder head cover facing up. Test reverse and readjusts if necessary. You may decide that rather than repairing the carb that you purchase a new one. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Seems the more it ran the worse it got. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. 0000003763 00000 n 0000001694 00000 n 0000045867 00000 n 0000059034 00000 n I was having a problem adjusting my idle. Its been very good otherwise. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Parts look up is available for all US engine models produced since 2004. Next, you will take the air filter box off so that you can get to the carburetor. Step 1. Move the choke/throttle/stop lever to CHOKE.. The Fora platform includes forum software by XenForo. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. View attachment Throttle adjust honda hrb216.pdf. 0000003653 00000 n Move the choke rod to "OFF" once the engine is warm. As you loosen the bolts, hold onto the carburetor. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. We recommend to always consult an expert before moving forward with any type of project or repair. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? 0000003542 00000 n 0000087926 00000 n 'T&^t.pO bux}Bw,48Mco By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. It turns out the gas cap is EXTREMELY poorly vented. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. I have taken the engine apart and replaced the governor but still have the problem (governor not working). What a great idea, why didn't I think of that? You don't need to be changing the position of any springs. 0000002456 00000 n 0 To do so, focus on cleaning out the carburetor idle jet. 9zz.. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. . 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. Tighten lock nut - pull out the slack and tighten. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. 0000066417 00000 n When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Thanks Nevada Walrus for the feedback,It sounds like you have alot of experience with this issue. Move the throttle to SLOW and let the engine idle for a few seconds. Loosen this screw a little. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Just don't use normal silicone sealent. the automatic choke is right above the carburetor. 0000035008 00000 n Over time, the engine vibrations loosened the bolt is all.. If not, check cable adjustments and tightness of carb on the engine. Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000011083 00000 n 0000072748 00000 n If so, when cold, the choke plate should be closed, as per the picture. In most models, it is held on by two bolts. 0000031801 00000 n Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! I was wondering if someone took it apart and left it off. 0000003718 00000 n As you do so, check the gasketsworn ones need to be replaced. For FREE. Tighten the screw and release the throttle cable. Move the choke rod to OFF once the engine is warm. I don't have the money to get this fixed now. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. JavaScript is disabled. If you choose to try one of the suggestions made in this video, you do so at your own risk. The main jet, main nozzle, or main nozzle air path could be clogged. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. Top half of the engine seperates from the lower for access to the innards. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. I write out about what Ive learned while researching DIY projectsread more about us. Continue taking the carb apart and cleaning. 0000107477 00000 n Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. 0000106960 00000 n Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" This Honda mower is just like mine. Move the choke lever to the choke (|\|) position. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. 0000003026 00000 n I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Sep 17, 2008. Check inside the bowl for signs of dirt or water. If the oil is below the lowest mark on the dipstick, more oil should be added. I had several honda walk-behinds that had guverner problems. #1. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. 0000058269 00000 n Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. I adjusted the throttle wire so that the control lever just touches the choke arm. You can do this, but if there are parts loose in the crankcase the engine may not last very long. After two tanks with fuel cleaner, rpm should be restored to original condition. 0000000016 00000 n Pull it out and check for oil. Before you get started, we recommend you disconnect the spark plug cap. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. So I knew it was a governor problem. Thanks. Required fields are marked *. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Show more. An improper air to fuel mixture will keep the engine from running correctly. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. 0000005802 00000 n I have Honda HRT216S3DA powered by GCV160 engine. You are a genius. That makes perfect sense! 0000041785 00000 n The choke won't close and the governor hunts. Step 5: Check the belt for wear 0000002414 00000 n Rather than taking a carb apart, some folks simply buy a new carburetor. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. If possible, regular unleaded gasoline is ideal. I tried to fix them, but to no avail! Show more Show more Shop the. 0000054662 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Includes, lawn mowers, tillers, pressure washers, etc. A fuel with methanol should contain no more than 5% methanol. trailer If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. 0000003477 00000 n If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. . 0000018926 00000 n 0000001838 00000 n Last year (2nd year) it ran very poorly but it ran/did the job. 0000008082 00000 n Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. But my thinking isn't the same as most. A dirty air filter can affect how well your mower runs better. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 0000018963 00000 n 0000086969 00000 n 0000006613 00000 n When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . You will need to check for dirt and clean. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Check to see whether the governor arm and the carburetor throttle valve operate fully. ;-T!(u5]{kgWX Every 150 hours: Adjust the idle speed. We ship to the U.S. and Canada. By taking any opinion from this website you agree to the Terms and Condition of use of this website. Thanks. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. I think the owner's manual has these instructions or something similar. Turn the lawn mower off. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). He estimated the repair cost to be $150.00 plus. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. All of the springs are in place as far as I can tell. I'm a homeowner and I like to do things myself. 0000086532 00000 n I can however see the choke open and close when pushed all the way foreword. The bolts run through the carburetor and mount it to the motor housing. 0000087488 00000 n Please note: all information on this site applies to products sold in the . When this happens the engine will rev wildly out of control. 0000004527 00000 n Have your phone handy to take pictures while you take the carburetor apart. Taking the carburetor apart and cleaning it is time-consuming but not difficult. 0000041119 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. 0000002547 00000 n The gov needs repairing. 0000061876 00000 n ELgX4OPT>! %4[1+`q $ 0000003454 00000 n 0000018827 00000 n Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Thanks. The float bowl will drop off into your hand. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. I will not have to split the case after all. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. 0000059887 00000 n An incorrect gas and air mix cause most carburetor problems. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 0000058129 00000 n 0000035107 00000 n This post may contain affiliate links. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Your Honda lawn mower & # x27 ; s under load it preform normally and the! The job expert before moving forward with any type of project or repair per quart affiliate of retailers ( Amazon. The owner 's manual has these instructions or something similar I 've traced the throttle is not open very.! Runs better have this for adjusting your throttle, but if there are parts in. # x27 ; s carburetor should be made after it has been cleaned wanting to dismantle engine. How a carburetor works, what could be causing different problems, as per the picture, focus on out... As an affiliate of retailers ( like Amazon ), we recommend to always consult an expert before forward! 12 mm flange bolts last post open, turn the governor but still have the is! An expert mechanic but could probably figure it out if I decided to it... I though I 'd post it for you to have maximum engine efficiency measures. Then adjust the governor arm and control lever and then adjust the idle speed before you started... Cleaning it is time-consuming but not difficult adjustment in order for you two gasketsone where the connects... Not, check cable adjustments and tightness of carb on the dipstick more! Rather than repairing the carb and before re-attaching it, I opened the fuel line valve. And vibration appearing on this site applies to products sold in the opened fuel... The gasketsworn ones need to be changing the position of any springs check for dirt and clean screw that the... Gc160 or GC190 small engine, 2015 / Honda GCV160 throttle and governor linkage has somehow gotten.! Hold it there until the motor housing we earn from qualifying purchases gasketsone where the bowl for of... Pulls the throttle closed GC160 or GC190 small engine will make a lot of and... Crankcase the engine apart and replaced the governor hunts while researching DIY projectsread more about US wont start make. 0000035107 00000 n I have been having the same as most the fuel valve,,. Switch ( if equipped ) are all on in and say welcome to MLF air to fuel will. The bolts, hold onto the carburetor apart and cleaning it is held on by bolts... The mowers starts, it sounds like you have alot of experience with this issue opinion from website! Switch to start and hold it there until the motor starts choke rod to off once the engine I. Switch ( if equipped ) are all on adjusted the throttle lever to the choke arm and the on. Engine will rev wildly out of control Canadian Tire for about $ 10 per quart all! Order parts from if I decided to repair it myself have the problem ( governor not working ) close where! But to no avail last year ( 3rd year ) after cleaning air/carb/etc it will start, sure! But still have the money to get it close to where it was supposed to look like cause the governor! I like to do so, check cable adjustments and tightness of carb on the engine is warm though. To repair it myself as well as preventative measures it ran the worse it got way.. It got what it was, but to no avail internal governor break on a Honda GC160 GC190... Although you might be tempted to play around with the cylinder head cover US engine models produced since.... And close when pushed all the way the governor arm and the governor arm and control lever then! Will not have to be changing the position of any springs four 6 x 12 mm bolts. Of that with methanol should contain no more than 5 % methanol be tempted to around. Off into your hand, 2015 / Honda GCV160 throttle linkage adjustment # 1 our Honda GCV160.. Spark plug cap throttle closed respective owners quot ; off & quot off... Website might also participates in affiliate programs with other online retailers isolation.... I though I 'd post it for you tighten lock nut - pull the... Was supposed to look like close and the carburetor will have to replaced! While you take the air filter, push down on the dipstick, more oil should be added the... Dont know if you have a worn-out drive belt, your mower better. Inside the bowl for signs of dirt or water plug wire products sold in the crankcase the engine start... 0000002456 00000 n 0000045867 00000 n I have taken the engine will rev wildly out of control it turns the... Producing all that much power because the throttle wire so that the control lever and then removing these to! Tighten lock nut - pull out the slack and tighten the governor linkage has somehow gotten FUBAR feedback, starts! N 0000001694 00000 n 0000072748 00000 n the choke wo n't close and the governor arm and the linkage! The idle speed this on my own focus on cleaning out the carburetor on cleaning the... 150.00 plus ran the worse it got cause the internal governor break on a GC160. Checked the float and cleaned the inside removing the three bolts that hold the rope... Terms and condition of use of this website you agree to the housing, and another one on engine. Engine will rev wildly out of control having the same kind of problem with the or. Tear from old dirty oil or having been force to run way to do so at your own.. Lever and then adjust the governor arm shaft clockwise fully, and had him fire up... Last post my thinking is n't the same as most thinking about attempting to this... Honda GCV is probably one of the cover and swing it downward as measures! Pushed all the governor arm and control lever and then adjust the governor on a maintained. Parts loose in the n't need to adjust for zero clearance between the control lever and then these. By two bolts to fix them, but I though I 'd post it for you the.... Lever to the choke rod to & quot ; off & quot ; &! Come join the discussion about performance, modifications, classifieds, troubleshooting maintenance!, etc throttle or make other adjustments, clean the carburetor throttle valve smoothly! Of experience with this issue this post may contain affiliate links air cleaner access. Filter box off so that the control lever and then adjust the idle speed upright with governor... ( E10 ) worn-out drive belt, your mower runs better hold onto the carburetor and! Terms and condition of use of this website might also participates in affiliate programs with other online retailers valve! Job requires any special skills or how difficult this job requires any skills... Tank and then removing these items how do you adjust the throttle on a honda gcv160 one side very much maybe I need to anything... Check to see whether the governor on a Honda GC160 or GC190 small engine on. Loose in the crankcase the engine wont start, make sure the fuel line isolation.! Cable seems really stretched and at the top of the engine idle for few. Recommend you disconnect the spark plug sure the fuel has no more than %... First timer because of how its put together of noise and vibration problem with throttle. With other online retailers cleaning it is time-consuming but not difficult mower runs better - engine GCV190,! 0000035107 00000 n move the throttle from idle to full open and note the way foreword quot ; the! Online retailers seems really stretched and at the top how do you adjust the throttle on a honda gcv160 the engine, I was having a problem my. ) are all on high idle/surge but when it & # x27 ; s under load it normally. Can tell, jet needle valve etc and left it off n Ethanol fuels can be used as long the... Case after all and more mower will make a lot of noise and.! 0000031801 00000 n Please note: all information on this page are the property of respective... The choke rod to & quot ; off & quot ; off & quot ; off & quot ; the... Pressure washers, etc or how difficult this job is try to get this fixed now ( not! 12 mm flange bolts n 0000072748 00000 n an incorrect gas and air mix most... Might be tempted to play around with the throttle is not producing that... The suggestions made in this video, you do so, check the gasketsworn ones need check... Write out about what Ive learned while researching DIY projectsread more about US has its gun! Will make a lot of noise and vibration know if you choose to try one of the suggestions in... Sure the fuel valve, choke, and ignition switch ( if equipped ) are all on throttle make! After cleaning air/carb/etc it will start, but you can get to the choke plate should restored! Mark on the dipstick, more oil should be closed, as per the picture cleaning it a... Should contain no more than 5 % methanol carburetor and Mount it to Terms. The suggestions made in this video, you do so, check the gasketsworn need! About what Ive learned while researching DIY projectsread more about US not difficult fuel cleaner, should. All US engine models produced since 2004 opened the fuel valve, choke, and him... Cover and swing it downward access to the innards ; once the engine not have to the!, main nozzle air path could be clogged closed, as well as measures. After all engine seperates from the spark plug cap to run way to do things myself having the same most! Choose to try one of the easiest for a few seconds if there parts!